Poka Yoke

 

MODULE 1: Challenges for Today’s Company
    * Competition for survival
    * Quality, Productivity and Profits
    * Quality Control methods
    * Inspection
    * Process Control
    * Quality Systems

MODULE 2: Introduction to Poka‐Yoke
    * Definition of Poka‐Yoke
    * Effect and characteristics of Poka‐Yoke
    * Types of manufacturing errorsExample

MODULE 3: Zero Quality Control System
    * Components of a zero quality control system
    * Poka‐Yoke techniques application

MODULE 4: Improvement Process
    * Fundamentals of improvement process
    * Application of statistics in improvement process
    * Stratification and classification of defects
    * Deriving improvement action items

MODULE 5: Types of Validation
    * Self‐validation
    * Successive validation
    * Source validation

MODULE 6: Poka‐Yoke Functions and Techniques
    * The orientation method
    * The fixed value method
    * The contact method
    * Locking Mechanism
    * Sensory method
    * The motion step method

MODULE 7: Setting up a Poka‐Yoke Method
    * Choosing a validation method
    * Setting up the validation method
    * Incorporating the Poka‐Yoke techniques in the production process

MODULE 8: Effect of Poka‐Yoke Techniques
    * Reduce inventory
    * Relationship of Product defects and equipment failures (Causes and effects)

MODULE 9: Case Study
    * IC Marking Process
    * Shearing Operation
    * Frame forming operation

 

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